Wide Aisle Pallet Racking

Easy Pallet Loading and Unloading

The arrangement of the pallet racking has a minimum of 2.5 metres aisles. Loading and unloading requires no specialised handling equipment and is a straightforward and hassle-free task.

Wide aisle racking for better accessibility

In this system each pallet is individually supported and independently accessible. There is 100% accessibility to each and every pallet.

Standard MHE keeps overall costs down

There is no need for specialist handling equipment to operate wide aisle racking. The aisle width allows for a standard counterbalance truck 3.5 to 4 metres wide. Reach trucks can work in aisles as low as only 2.5 metres wide (depending on height and load).

Increase loading speed

Wide aisle racking is one of the quickest-to-access systems, with full pallet availability. Speed of access is enhanced as it allows multiple access for trucks and pickers who can pass each other in the aisles (where safe to do so).

A limitation of using standard lift trucks is that the racking system’s height is restricted to the maximum lift height of the trucks.

Wide Aisle Pallet Racking Manchester

What Is Wide Aisle Racking?

Wide aisle racking is a common and versatile type of pallet racking system used in warehouses and distribution centres. As the name suggests, it features wider aisles, typically ranging from 2.5 meters to 4 meters, between rows of racking. This extra width allows for easy access and movability for standard forklifts or other handling equipment. The racking units themselves are generally placed back-to-back to maximize storage space while maintaining convenient access.

Key Characteristics of Wide Aisle Racking:
Wide Aisles for Free Movement: The most defining feature of this system is the generous aisle width. The aisles allow for smooth, unrestricted movement of forklifts and pallet trucks, making it easier to access pallets stored at various levels without requiring specialised handling equipment. This flexibility is crucial in busy warehouse environments where efficiency is key.

Standard Pallet Racking Configuration:
Wide aisle racking typically uses normal pallet racking structures. These are designed to store a wide variety of goods, from heavy pallets to individual items. The racks can be configured to different heights, accommodating various pallet sizes and weights, making the system adaptable to different industries and storage needs.

Floor Flatness Requirements: In a wide aisle racking system, the aisles are considered “free movement areas.” This means the floor flatness requirements are less rigorous compared to more advanced systems like very narrow aisle (VNA) racking or automated storage systems, which require a high degree of precision in floor levelling to ensure smooth equipment operation.

Ease of Installation and Maintenance:
Wide aisle racking is one of the simpler racking systems to install and maintain. It doesn’t require complex guidance systems, making it a cost-effective option for many businesses. It also offers flexibility in terms of layout, as the racks can be easily adjusted or reconfigured to suit changing needs.

empty warehouse racking

Benefits of Wide Aisle Racking

  • Versatility: Suitable for a wide range of industries, from manufacturing, retail to distribution.
  • Standard Forklift Access: No need for specialised narrow aisle or reach trucks, reducing equipment costs.
  • Fast Order Picking: Wider aisles allow for quicker access to stored goods, which is beneficial in high-turnover operations.
  • Flexibility: The racking system can be adapted to store different types of products, pallet sizes and accommodate changes in inventory.
  • Familiarity: Most warehouse staff are already familiar with this system, minimising training needs.
  • Maintenance Simplicity: Easier to inspect, clean, and repair due to better access.
  • Safety: Wider aisles reduce the risk of collisions and accidents in the warehouse.
wide aisle pallet racking
Aerosol and explosives cages installed in a warehouse

Aerosol and Explosives Cages

NSI can design and install all types of aerosol storage cages to satisfy Insurance Company and Building Control/Fire Officer requirements.

NSI rack repair inspection

Pallet Racking Repairs

NSI undertake all types of pallet racking repairs for a number of national companies across their portfolios, as part of a holistic system of rack safety.

Male supervisor with paperwork walking in a warehouse

Racking Inspections

Racking Inspections are integral for rack safety. They are undertaken by our SARI qualified inspector to maintain H&S standards.

Tall pallet racking decking unit

Pallet Racking Decking

Warehouse pallet racking decking can be used to provide additional support to pallets that don’t naturally overlap.

A blue pallet live racking unit

Pallet Live and Push Back Racking

Pallet live racking and push back pallet racking are commonly chosen warehouse storage solutions to maximise space in the warehouse flow process.

Narrow-aisle racking in multiple sections in a warehouse

Narrow Aisle Racking

Narrow aisle pallet racking and very narrow aisle racking (VNA) can offer some of the same flexibility as wide aisle racking.

Multiple mobile racking units in a warehouse

Mobile Racking

Mobile pallet racking systems are assembled by mounting individual runs of the rack onto heavy-duty mobile racking bases equipped with electric motors running on tracks embedded in the warehouse floor.

Drive in racking for fort lift trucks

Drive-in Racking

For a cost-effective solution for storing palletised goods within a limited space in your warehouse or business. Drive-in pallet racking offers a relatively low cost per pallet stored.

Outdoor cantilever racking storing wood

Cantilever Racking

Cantilever Racking is generally designed to maximise storage capacity, accessibility and presentation of long or irregular items.

Anti-collapse racking mesh

Anti-Collapse and Racking Mesh

We can supply and install the more traditional steel panels, anti-collapse mesh for racking system or increasingly the more flexible anti-collapse netting system, supplied in a range of sizes.

Shuttle racking system in a large warehouse

Shuttle Racking System

For clients for whom ultra-high density pallet storage is important, a shuttle racking system can be the answer. The concept is based around the fact that the forklift never enters the racking, individual pallet movements being conducted on intelligent RF guided shuttles that operate on rails millimetres below each pallet.

We Are SEMA Approved

We have been awarded a Highly Commended Status by the Storage Equipment Manufacturers Association (SEMA).

NSI Workplace Equipment

NSI supply a huge range of over 20,000 items of workplace equipment to help fully equip your premises from one, easy to deal with source.

Why Use NSI Projects?

NSI Projects have over 40 years of experience in delivering great projects for commercial buildings. We partner with leading suppliers and experts to design, procure and install practical and cost effective solutions for our customers.

For help choosing the right wide aisle pallet racking system for your business. Contact our experts today for a free initial consultation or advice on our 0800 027 1966.

Huboo warehouse exterior