How the Kardex Shuttle System Works
The Kardex Shuttle XP utilizes a sophisticated retrieval mechanism where inventory remains stationary on front and rear tray locations. A central extractor unit travels vertically between two columns of trays, retrieving requested items and delivering them to an ergonomic access point. This allows operators to efficiently pick or replenish stock before the system automatically returns the tray to its optimal storage location.
Each unit measures, weighs, and allocates items to store them in the most space-efficient manner. Kardex systems can be installed up to 30 metres high and handle loads exceeding 60 tonnes making them suitable for a wide range of industrial applications.
Key Benefits of the Kardex Shuttle XP
Increased Picking Speed – Instead of walking up and down aisles to retrieve items stored in shelving, stored items are delivered to you on a tray. It’s an enclosed system consisting of two vertical shelving units with an extractor device located in the center. The shuttle will sort stock into an optimum picking sequence, minimising machine travel time. Anticipated improvements in picking productivity of up to 400% are common. Simple software links to your back office system and several machines can be linked together. This ensures that goods are constantly presented to the picker, providing maximum pick efficiency.
Smart Tray Sequencing – The correct tray is brought to the access level. The shuttle will sort stock into an optimum picking sequence, minimising machine travel time. Anticipated improvements in picking productivity of up to 400% are common. Simple software links to your back office system and several machines can be linked together. This ensures that goods are constantly presented to the picker, providing maximum pick efficiency.
Space Savings – Our vertical storage systems have an extremely high capacity within the smallest of footprints. Floor space savings of up to 80% will be typical when compared to conventional storage products.
Health and Safety – The HSE guidelines on manual handling are comprehensive and clearly make employers responsible for introducing automation where possible to avoid the risks associated with manual handling. An estimated 80% of the physical effort associated with manual systems will be eliminated with the introduction of Shuttle XPs.
Enhanced Security and Access Control – The contents of the Kardex Shuttle XP are protected against dust and unauthorised access. The units have internal shutter doors and additional options include PIN access control, fire protection and environmental temperature control.
Supervision and System Control – Depending on the layout of the installation, the whole pick face can be made visible to the supervisor. With integrated software, it can provide real-time data, improving stock management and order accuracy.
Adaptability and Scalability – As your products shapes, size and quantities change, the system lends itself to adapt to a changing stock profile. The Kardex Shuttle XP is also easy to uplift and re-assemble on a new site making it flexibility for various needs.
Picking Accuracy – Features pick-to-light system as standard for better accuracy with optional laser-guided picking for high-precision inventory retrieval.
Vertical Storage Solutions Compared
Vertical Carousel Modules
- Operate on a continuous-loop principle.
- Feature carriers permanently attached to a chain-driven system.
- Rotate vertically similar to a Ferris wheel.
- Allow bidirectional movement for efficient retrieval.
Vertical Lift Modules
- Utilise an extractor mechanism that moves vertically between storage trays.
- Offer more precise handling of varied inventory sizes.
- Provide dynamic height optimisation for maximum space utilisation.
- Typically offer higher storage density than carousel systems
Common Advantages
- Maximum Storage Capacity: A single 20-foot unit provides 5,000-7,000 storage locations.
- Enhanced Picking Efficiency: Items delivered to ergonomic working height.
- Robust Security: Fully enclosed design with lockable access points.
- Optimised Spatial Utilisation: Makes effective use of vertical space.
Industry-Specific Applications
The Kardex Shuttle is widely used in the following industries:
- Automotive manufacturing
- E-commerce and retail
- Tool and component storage
- Pharmaceuticals and healthcare
- Electronics and aerospace
Why Use NSI Projects?
At NSI Projects, we specialise in automated storage solutions that transform operational efficiency. Our experienced team offers a complete service from initial consultation through design, installation and ongoing support. With decades of industry experience and a reputation for reliability, we are your trusted partner for Kardex Shuttle systems.
For a free consultation or to request a demonstration of a Kardex Shuttle system in action. Contact us today by filling out our enquiry form or call our experts today on 0800 027 1966.
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Our customers can be surprised that Horizontal Carousels can deliver one of the most rapid presentations of goods to man.
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